KDM IP54 Enclosure

Galvanized IP54 Enclosure

Stainless Steel IP54 Enclosure

KDM manufactured IP54 enclosure to provide top-quality, easily customized cabinets that will perform well in your application.

At KDM, our range of IP54 enclosures features a variety of different materials such as aluminum, carbon steel, and stainless steel.

We also offer a selection of gasket materials, dimensions, and sizes, a variety of colors, flanged options for mounting purposes. Some of our enclosures feature ventilation, display windows, and chassis plates.

If you are looking for a custom enclosure that meets the IP54 standard, our professional designing and development team can help you a lot.

Metal finishes can be customized including aluminum alloys, stainless steel, galvanized steel, and carbon steel, to meet your application requirements.

Finishes available include wet coat and powder coat painting, anodizing, and also dining. You can custom with cutouts, insulation, hinges, latches, or locks.

At KDM, we are dedicated to meeting the cost-savings enclosure you need without compromising quality and the high performance you expect from your IP54 electrical enclosure.

Our careful approach to manufacturing quality and efficiency, combined with creative and innovative designs for custom applications, ensures that your IP54 electrical enclosure will meet your desire for performance, quality, and value.

Our team is capable to manufactured different requirements IP54 enclosure products using high-grade raw material and advanced technology.

KDM provides professional services to each of our customers to gain their confidence and meet their requirements and needs.

Stainless Steel Raw Material

We, at KDM, adhere to providing the best enclosure solution to our client’s problem. In every product we manufactured, we make sure to achieve customer satisfaction.

Our IP54 enclosure is your perfect solution to use whenever application you need it.

With more than 10 years of experience in providing highly reliable enclosures, KDM is your best partner for any of your IP54 enclosure applications.

Our deep expertise in enclosure designing and developing enables our customers to meet the most rigorous application requirements with lower technical and business risk.

Whether you are interested in any of our IP enclosure or if you have an application-specific requirement, contact us!

The Ultimate FAQ Guide to IP54 Enclosures

What does the IP code mean?

The IP code stands for Ingress Protection. It is also known as IEC standard 60529, and EN 60529 in Europe.

It consists of 2 numbers following IP.

The first number corresponds to the level of protection against the ingress of solids, whereas the second digit corresponds to the ingress of liquids.

  Dust rating of the IP code

For dust, the numbers go from 1 to 6, and for liquids, they go from 1 to 9K.

Enclosures with a dust rating of 1 would protect against anything that is bigger than 50 mm, or 1.9 in.

On the other hand, enclosures that are fully dust-tight protect against any solid particles.

Enclosures with a liquid rating of 1 are effective against dripping water in an upright position, thus, they are protected against rain.

   Liquid rating of the IP code

Meanwhile, 9K enclosures are able to withstand pressurized jets of hot water.

There can be a zero marked, which means no protection.

There can also be an “X” mark, which usually means that any number can be put there.

There can be other lettered markings as well.

Что означает IP54?

Enclosures rated with IP54 are protected against limited dust ingress, and from water spray from any direction.

Limited dust ingress means that most dust cannot enter the enclosure, but a small quantity of it can.

However, the dust that does get through is not nearly enough to disrupt the work of the electrical components of the enclosure.

 Корпус IP54

What is the difference between IP45 and IP54?

IP45 is more water-proof than IP54, but IP54 is more dust-proof than IP45.

IP45 only protects from wires, not dust. However, it is able to withstand pressurized water.

Meanwhile, IP54 repels most dust, fibers, and lint, but can only protect from normal water spray.

What is associated with the letters after the main IP code?

As mentioned above the “X” means that there is no available information, or that it is irrelevant or replaceable.

There are 2 sets of optional letters you can add after the digits.

The additional set – A, B, C, D – describes the protection of the enclosure against tampering.

A stands for protection against the back of a hand, B stands for protection against a finger, C stands for protection against access with a tool, while D stands for protection against access with a wire.

The supplementary set of letters – H, M, S, W – tell the user what the enclosure is for.

H indicates that the enclosure is made for a high-voltage device, M indicates that the device inside the enclosure was moving during the water test, whereas S indicates that it was standing still.

Finally, W means that the enclosure is weather-proof.

The full IP code

You can use these to indicate what features you want your IP54 enclosures to have.

These are useful for better communication between the client and the manufacturer.

What testing do IP54 enclosures undergo?

Each IP rating has its own testing procedures.

IP5X is tested using a confined space with a vacuum and lots of dust and different powder that is blown all around the enclosure for 8 minutes, and then the enclosure is checked for dust ingress.

Dust chamber testing

IPX4 is tested using spray nozzles with oscillating tubes that pressurize and spray water for 5-10 minutes in any imaginable angle.

Can IP54 standards be converted into any NEMA type?

As for NEMA, we offer any type, starting with 1 and up to 13, including subtypes, such as 3X. Our NEMA enclosures are protected against weather, corrosion, oil seepage, and much more.

IP ratings and NEMA types cannot be directly converted into one another, but they can be loosely compared as shown below.

  NEMA and IP rating comparison

As the table shows, there is a close similarity between IP54 and NEMA types 12, 12K, and 13. Types 3 and 5 are also fairly close.

Most of these are for indoor use or outdoor use in non-hazardous locations.

Can IP54 enclosures be used for outdoor applications?

IP54, just like our other IP enclosures, is suitable for outdoor applications because it is protected against low-pressure water sprays from any direction.

However, keep in mind that these enclosures are not entirely dust-tight and waterproof, so very dusty or underwater environments may be too harsh for them.

If you need that, check out our Корпуса IP65.

Additionally, our IP54 enclosures are suitable for mild marine environments due to their ability to withstand pressurized water spray.

Is IP54 waterproof?

Yes, but only under certain conditions.

This enclosure will protect your electrical components only if the water spray is not pressurized.

However, it can be from any direction.

Thus, IP54 enclosures are great for splashing water, rain, and snow.

It may not be waterproof, but it is sufficiently weather-proof.

Are IP54 enclosures explosion-proof?

Unfortunately, IP54 enclosures are not strong enough to contain an explosion or an arc flash.

They are not comparable to NEMA types 7, 8, 9, or 10.

These enclosures need to withstand high impacts and high temperatures.

However, if you need an explosion-proof enclosure, связаться с нами and we will engineer it for you!

How well will IP54 enclosures protect electrical components against corrosive agents?

IP54 is not fully waterproof, so it may not protect against corrosive agents if they are strongly sprayed on it.

If they are just splashed, then there is no problem, but corrosive fumes may still get in because some dust does.

The rest is determined by the material.

Aluminum and stainless steel are the most corrosion-resistant materials.

Where can IP54 enclosures be used and for what applications?

IP54 enclosures can be used both indoors and outdoors in non-hazardous environments.

IP54 enclosures are commonly used in traffic control cabinets, various outdoor metering boxes and control panels, as well as telecom enclosures, and outdoor distribution boards.

This IP rating is perfect for outdoor environments because it is rain-proof and sufficiently protected against dust ingress.

IP54 enclosures are also well protected against tampering, just as any IP5X enclosure is.

      IP54 traffic control cabinet

What designs of IP54 enclosures can I choose from?

Designs for IP54 enclosures don’t differ from other enclosures we make.

Namely, we offer free-standing enclosures, floor-mounted, wall-mounted enclosures, pole-mounted enclosures, junction boxes, and custom enclosures.

Free-standing enclosures are perfect for large electrical units that are too heavy to be wall-mounted or pole-mounted.

They could be of any height and width.

They are also portable, and can be walk-in enclosures.

 Отдельно стоящий корпус

Floor-mounted enclosures are very similar to free-standing enclosures, only floor-mounted ones are secured to the floor – thus, they are not portable.

Wall-mounted enclosures use mounting brackets, screws, and pads.

They are perfect for small devices, and thus are cost-effective.

 Настенный корпус

Pole-mounted enclosures are not too different from wall-mounted ones.

They also use mounting brackets, but they are ring-shaped, placed around the pole.

Pole-mounted enclosure

Junction boxes and operator interfaces are usually enclosures on a stand.

They have user-friendly layouts, are great for small electrical units, and can be portable.

    Junction box enclosure

Of course, we also have our индивидуальные корпуса, which can be of any design, shape, and requirement.

How many doors can an IP54 enclosure have?

Single doors are perfect for smaller and less complex electrical units, whereas double doors are used for large and complicated units.

Multiple doors are used for huge industrial applications or for increased security.

If you would like a consultation on our designs, you are welcome to reach out to us!

What features can I request for IP54 enclosures?

Вы можете заказать вентиляционные отверстия, окна, распашные двери, замки, системы управления кабелями и многое другое.

Вентиляционные отверстия, а также излучающие вентиляторы обеспечивают отвод тепла, охлаждая электрические компоненты корпуса.

Это продлевает срок их службы и снижает вероятность возникновения неисправностей.

Радиационный вентилятор в корпусе

Они также стабилизируют давление воздуха внутри корпуса, предотвращая образование конденсата, который может повредить электрические компоненты корпуса.

Plus, the vents can be further upgraded to air conditioners and heat exchangers.

Окна are used to help workers examine the electrical components in a non-invasive way.

And if something goes wrong, a window helps what is happening see right away.

Plus, infra-red windows help protect personnel from дуговая вспышка accidents.

Корпус с окном

Распашные двери контролировать, как и насколько открывается дверь или крышка корпуса.

Сюда также входят различные варианты ручек, которые вы также можете запросить.

Замки add a layer of security to your IP54 enclosure, making sure no one tampers with it or accidentally accesses its electrical components.

What accessories can I request for IP54 enclosures?

File pockets are used to store files like operating manuals, shift logs, information booklets, and anything else important that pertains to electrical components within the enclosure.

If your enclosure is intended for the outdoors, then the file pocket should be inside the enclosure, but if it is intended for the indoors, then it does not matter.

  File pocket (in white)

Cable management systems such as cable entry frames and clamps serve to keep wires organized and make them easier to install and maintain.

Smaller accessories that you can request for IP54 enclosures include solar shields, rain caps, and lifting eyes.

Solar shields are basically another layer on top of an enclosure that reflect solar radiation, controlling inner temperature of the enclosure to prolong the life of its electrical components.

solar shield (the top plate)

Rain caps are the top parts of an enclosure.

They can be flat, but protruding forth more than the enclosure, or they can be tilted like a roof.

They help divert streams of rain off of the enclosure so the rest of it gets less exposure to the rain.

This prolongs the life of your enclosure.

Because IP54 enclosures are not protected against pressurized spray of water, rain caps/hoods will be of great help to protect the enclosure from rainstorms when the rain is heavy and is equivalent to pressurized water.

  Дождевик

Lifting eyes help with the installation and transfer of your enclosure.

They are little hooks at the corners of an enclosure that you can use to lift it up for transportation of mounting.

This is especially useful if an enclosure is very heavy and the only way to transport it is by lifting it up.

These are essential for IP54 outdoor telecom or traffic control cabinets.

Поднимая глаза

To learn more, feel free to связаться с нами for more information about all the different features we offer! We will also provide any custom feature you request.

Will additional features compromise the IP rating?

Yes, features like vents, windows, and locks do somewhat compromise the IP rating, but there are ways around it.

But KDM overcomes this difficulty, offering you some of the best enclosures for your business.

We incorporate various gaskets and filters to bring the IP rating back up.

What types of steel can be used for IP54 enclosures?

The materials used for IP54 enclosures aren’t different from materials used for other types of enclosures.

Их можно сделать из углеродистая сталь, оцинкованная сталь, и нержавеющая сталь – usually of the grades 304 or 316L.

Of course, each has its advantages and disadvantages.

Углеродистая сталь обычно более тускла, чем нержавеющая сталь.

It is also magnetic and more malleable since it only has iron and carbon. This steel is also prone to corrosion.

Нержавеющая сталь создается путем добавления хрома, никеля и молибдена в железоуглеродистый сплав.

We incorporate various gaskets and filters to bring the IP rating back up.

What types of steel can be used for IP54 enclosures?

The materials used for IP54 enclosures aren’t different from materials used for other types of enclosures.

Их можно сделать из углеродистая сталь, оцинкованная сталь, и нержавеющая сталь – usually of the grades 304 or 316L.

Of course, each has its advantages and disadvantages.

Углеродистая сталь обычно более тускла, чем нержавеющая сталь.

Он также магнитен и более пластичен, поскольку в его состав входят только железо и углерод.

This steel is also prone to corrosion.

Нержавеющая сталь создается путем добавления хрома, никеля и молибдена в железоуглеродистый сплав.

Нержавеющая сталь против оцинкованной стали

The grades 304 and 316 differ in the content of all additives.

Grade 316 is slightly stronger and resistant to saline and acidic water.

Grade 316L has a lower carbon content, making it a little bit stronger.

Оцинкованная сталь is coated with a layer of zinc that gives it corrosion-resistant qualities.

While we do offer galvanized steel enclosures, this metal is vulnerable to salt water.

Please note that galvanized steel is more expensive and heavier than stainless steel.

This seems like a lot, so отправьте ваш запрос сейчас на консультацию!

Can IP54 enclosures be made of fiberglass?

Стекловолокно is very strong, can dissipate heat, and insulates electricity, lowering the effect of interference and the possibility of shock. It is made from glass fibers placed in plastic.

Fiberglass enclosures can be up to IP65, so IP54 is definitely possible.

Fiberglass is also effective against corrosion.

Speaking of plastics, we can include windows made from polycarbonate, ABS, and glass-reinforced plastics such as fiberglass.

Поликарбонат более устойчив к коррозии, тогда как АБС-пластик дешевле.

Is aluminum better for IP54 enclosures?

IP54 enclosures can also be made from aluminum alloys.

Они не обязательно лучше стальных сплавов, но могут быть лучше в зависимости от того, что вы собираетесь использовать и каковы ваши потребности.

The aluminum alloys we use can be either of the 5052 or the 6061 series.

 Алюминий против нержавеющей стали

Оба материала легкие, но 5052 лучше поддается сварке, тогда как 6061 имеет более высокую устойчивость к коррозии.

Кроме того, 6061 стоит дороже.

Алюминий имеет верхний слой оксида, который предотвращает коррозию.

Этот материал особенно хорош для корпусов, подвергающихся воздействию растворителей, нефтехимических продуктов, некоторых кислот, большинства сульфатов и нитратов.

So, if you are looking to put IP54 enclosures in such mildly hazardous environments, aluminum is good for that.

What paints and coatings can be used for IP54 enclosures?

Наши корпуса хорошо защищены, но правильное покрытие может дополнительно усилить защиту.

Вы можете выбрать эмалевое или порошковое покрытие любого цвета.

Эмалевая краска имеет глянцевую поверхность и устойчива к различным погодным условиям.

Для промышленных корпусов обычно используются специальные эмалевые краски, такие как эпоксидная эмаль и полиуретановая эмаль, поскольку они устойчивы к коррозии.

Порошковая краска наносится с помощью электростатической силы, быстрее и проще, чем эмаль.

Кроме того, он более гибок внешне, что дает возможность выбирать глянцевую и матовую отделку.

 Порошковое покрытие

Мы также предлагаем анодированные и аллодиторные покрытия.

Анодирование Покрытие использует аноды для окисления металла, обычно алюминия, с целью увеличения его толщины и повышения коррозионной стойкости.

Сталь обычно не анодируют, поскольку это может ускорить коррозию металла.

Покрытие Alodine, также известное как хроматное конверсионное покрытие, используется для грунтования стали и алюминия под покраску, а также для предотвращения коррозии.

Покрытие алодином

This is a cheaper process than anodizing, and can be recognized by its distinctive greenish-yellow hue, unless it is painted over.

Мы можем предоставить любое покрытие в любом цвете и отделке, поэтому связаться с нами сегодня!

How do you customize the symbols or writing on an IP54 enclosure?

Наши услуги по персонализации включают гравировку и шелкографию.

Silk Screening is the easiest and most affordable method to customize an enclosure.

Any flat side of the enclosure can be silk-screened with labeling operators, serial number, your company name and logo.

Examples of operators include Hand-Off-Auto, emergency stop or gas detection among others.

Однако шелкография на металле, таком как нержавеющая сталь или алюминий, может стираться или царапаться, но прозрачное порошковое покрытие помогает предотвратить это.

 Шелкография

Гравировка корпуса — еще один способ индивидуализации вашего корпуса.

Этот вариант более затратный и занимает больше времени, но он и более долгосрочный, чем шелкография.

При разработке логотипа или символа с поверхности корпуса снимается немного металла.

Usually, about 0.005 inches or 0.010 inches of metal is removed.

После удаления металла его заливают эпоксидной краской любого цвета в соответствии с вашими требованиями.

Гравировка