KDM is Your Reliable Marshalling Kiosk Supplier

Marshalling Kiosk

We are a local manufacturer and supplier of marshalling kiosks for electrical substations.

These can either be outdoor or indoor applications depending on the customer’s requirements.

Marshalling kiosks usually contains Cable terminals and expansion terminal rails, Fuse and test link arrays, Cable management facilities and cable gland plates, Miniature circuit breaker arrays, Switches, and Isolation points.

As well as manufacturing of the marshalling kiosks and enclosures.

We repair the kiosks for all sizes of transformers, manufacture and testing of switchgear panels, M.C.C. panels, distribution boards and starter panels.

The marshalling kiosks are used to provide convenient connection points for the various control, protection and instrumentation wires which are used in different substation plants.

This includes power and instrument transformers and switchgear equipment.

We serve a diverse client base of Tier 1 organizations across a wide variety of markets, including fixed and mobile telecommunications, road and rail transport, large data center operators, defence, and utility companies.

We are providing convenient connection points for the various control, protection and instrumentation wires which are used in different substation plants; this includes power and instrument transformers and switchgear equipment.

We ensure the best design by factoring in data and various inputs, by having this type of interface. Input and output issues can be quickly identified and maintenance personnel can perform routine functions in the field without jeopardizing the heart of the control system.

Marshalling panels incorporates a host of safety and convenience features, ensuring simplicity of installation, maintenance and commissioning with the safety of operators and equipment.

The Marshalling Kiosks can be provided with front and rear access or in some applications front only access where substation space may be limited.

Contact us now!

Marshalling Kiosk: The Ultimate FAQ Guide

It’s either you want to buy marshalling kiosk or, you’d like to learn more about this enclosure.

That’s why you’re here.

Whichever the case, today’s guide evaluates critical aspects of marshalling kiosk.

You’re going to learn about the design, NEMA rating, IP classification, accessories, heating and a cooling mechanism, among other aspects.

So, if you want to be an expert here, let’s dive right in:

What is Marshalling Kiosk?

Marshalling kiosk is a cabinet specifically designed for protecting and keeping electrical components.

Depending on the purpose of use, it can act as a distribution or termination point for electrical and electronics components.

In fact, it shares many features with the standard electrical enclosures.

Marshalling kiosk

What is the Function of a Marshalling Kiosk?

Some of the functions of marshalling kiosks include:

• Marshalling kiosks have expansion terminal rails and cable terminal. They provide connection points for more equipment and accessories.
• The fuse, different circuit breakers, and the collection of test links in the marshalling kiosk are vital in protecting the electrical system from dangers.
• The marshalling kiosk is crucial in switching operations.
• The marshalling kiosk is applicable for isolation purposes; the presence of isolations points plays a central role here.
• A marshalling kiosk is fundamental in cable management, which helps in limiting electrical dangers in the cabling system.
• It protects electrical components by preventing unauthorized persons from accessing the enclosure.
• Marshalling kiosk may function as termination and distribution points in electrical systems.

What is the difference between Marshalling Box and Junction Box?

There is an insignificant difference between a marshalling box and a junction box.

Marshalling kiosk

Junction box

Both junction box and marshalling kiosk provide important connection points in electrical power, components and instruments distribution.

However, marshalling boxes are bigger than junction boxes.

The marshalling boxes are bigger size than junction boxes.

Therefore, it implies – junction can only house a few or small electrical connectors or components.

It is not the case for marshalling electrical enclosures that can house bigger components such as fuses, DIN rail, switches, etc.

What are the Benefits of using Marshalling Kiosk?

Like electrical enclosure cabinets, marshalling kiosks offer the following key benefits:

i. Versatile hence you can use for both indoor and outdoor applications irrespective of the weather condition

ii. Durable hence can last for a long period

iii. Available in both compact and modular designs

iv. Reliable, a reason they are popular

v. Ensures the safety of personnel and electrical components

vi. Easy to install since most come already preassembled in the factory

Are there Drawbacks in using Marshalling Kiosk?

Yes.

There is a challenge contributed by necked wires.

The presence of necked cables may result in electrical faults or even fire in the electrical power system when corroded by substances.

Again, cable management might be another problem. Some cables may be loosely attached to the connecting switches due to their number.

When the present cables cannot fit the marshalling kiosk, an electrical fault may be experienced.

Hence, you should ensure that the housing cabinet can hold all the necessary cables in the system.

Where are Marshalling Kiosks used?

You can use marshalling kiosks in electrical power system distribution in the following areas:

• Power stations
• Control & instrumentation
• Trackside & Rail applications
• Utilities
• Windfarms
• Construction sites, and many more.
• Substation switchyards
• Power transformers
• Substations

What are the Components of Marshalling Kiosk?

Marshall kiosk

The number of components of marshalling kiosk varies depending on the design:

Some of the main components of marshalling kiosks include:

· Heating System

A marshalling kiosk equipped with heat pumps that generates raise the internal temperature of the system.

Considering that a marshalling kiosk has an electrical enclosure system, its heating is possible by delivery of warm air into the cabinet.

The heating system of the marshalling kiosk has a process of controlling the ambient temperature.

Also, heating serves in maintaining the electrical system of the enclosure.

Heater

· Ventilation Accessories

The ventilation accessories of a marshalling kiosk are access doors, louvres, discharge caps, current switches, occupancy switches and many more.

For instance, current switches are useful in activating booster fans.

Besides, well-designed louvres in the exterior part of a marshalling kiosk are essential in allowing in and outward flow of air.

Hence, improving the ventilation of the electrical system.

 Ventilation system

· Doors

Primarily, doors are essential in gaining access to the internal components of an electrical system.

You can install electronic locks in your marshalling kiosk, they work employing electric current.

One advantage of an electronic lock is that you can operate it remotely to control and monitor your electrical system.

Besides, electronic locks improve the protection of the components of the marshalling kiosks.

Unfortunately, sometimes electronic locks can fail; therefore, the traditional locks are more efficient.

· Hinges

A hinge is a peripheral joint that holds two elements together while allowing restricted rotational movement.

Hinges are useful in fixing access doors in a marshalling kiosk.

A marshalling kiosk can have a variety of hinges depending on their application. Examples are spring hinges, pivot hinges, piano hinges, and so on.

You need to consider the following factor before settling on a hinge:

• Fire-resistance of the hinge, from the protection point of view.
• Concerning weather fluctuations, corrosion resistance of the material used in designing the hinge is very vital.
• The appearance of the material and the way it fits the whole internal look.
• Quality and cost of the hinge are very pertinent.
• How much angle and movement it permits for operation?

For instance, pivot hinges are pertinent in permitting a seamless view of the internal components of the marshalling kiosk; they open in either direction or mounted in remote ends.

 Hinges

· Cooling System

The cooling system of a marshalling kiosk eliminates excess heat and maintains the operating temperature for efficiency.

The cooling fans and thermostats in the electrical device boost its cooling progression.

Again, equipment like thermostat enhances the automatic cooling process in the system.

The type of cooling system in the marshalling kiosk is an air cooling system.

Cooling system

· Handles

Handles are significant in marshalling kiosk.

They allow opening and locking of doors when obtaining access to the interior sections of the electrical system.

The electrical cabinet handles can be in L and T shapes.

Also, there are pull handles.

They should be strong and durable since you will continuously pull them when accessing your marshalling kiosk.

Besides, for uniformity in your electrical system, you need to select a NEMA/ IP rated T handles.

· Side Panels

A side panel is an electrical device designed beside the main electrical panel and operates the same as the major one.

Generally, they get power from the principal panel via a circuit.

The side panels can permit you to adjust power supply in your marshalling kiosk.

Hence, they are essential in load distribution and reduction of risks in your electrical system.

· Backplate

Backplate

A back is a kind of piece of the material fitted in the electrical cabinet panel, always a little closer to the back panel.

You can as well identify as a mounting plate of the electrical cabinet.

The backplate is applicable in the mounting of electronic or electrical apparatus inside the marshalling kiosk.

· DIN Rail System

DIN Rail

A DIN rail is a standard type metal rail universally utilized for mounting circuit interrupters inside the marshalling kiosk.

Also, it can provide a surface for mounting other industrial regulation devices in the equipment racks.

Typically, the DIN rail system offers an extensive ground for mounting various electrical apparatus in the marshalling kiosk.

The rails are constructed from carbon steel sheet and a zinc-plated surface.

· Windows

The windows are significant components for a marshalling kiosk.

You may need to view the internal contents of the equipment; thus, windows in the cabinet will provide accessibility.

Besides, windows offer ease, safety and quick access to interior components when there is a necessity for maintenance.

Again, they are essential for filtering off UV rays, securing the electrical gears of the marshalling kiosk from exposure to UV light.

· Installation Mechanism

The installation mechanism of a marshalling kiosk is the best way you should use to install various parts of the equipment into place.

You should ensure that every necessary component of a marshalling kiosk is available before undertaking the installation procedure.

Consider reading the provided manual for proper operation.

The guidelines will be very vital in identifying each step to follow when conducting the installation process.

When specifying the marshalling kiosk, you should consider the following:

What are the Specifications of a Marshalling Kiosk?

When specifying the marshalling kiosk, you should consider the following:

Marshalling kiosk

· Size

It is one of the top essential yet significant features that you must think of while selecting a suitable marshalling kiosk.

You should consider the complexity of the ultimate product while picking a piece of electrical equipment to make the installation procedure more appropriate and feasible.

However, smaller sizes are ideal in modern electronic devices.

Also, the enclosure of the marshalling kiosk should be big enough to allow proper power supply and management of cables in the circuit.

Besides, the size of the equipment is vital for both present and future expansion of the electrical system.

· Type of Material

The type of material used in the design is significant in choosing a marshalling kiosk.

To some extent, you will realize that a particular material cannot resist a peril from fire, environmental conditions, and so on.

For instance, when picking a cabinet or other electrical component for the electrical device, you should select an enclosure system made from stainless steel.

It is corrosion-resistant and can withstand adverse conditions.

Hence, the material is favorable and durable. Thus, saving on cost.

· Design

The design of a marshalling kiosk is another crucial aspect to consider.

It is significant in maintaining the protection and efficiency of the electrical circuit, provide quality products, and ensuring employees’ health and security.

As facility operators and managers, you should opt for a reliable design service benefactor that will consider the hazardous factors involved.

Also, the equipment design should match the current NEMA/ IP quality standards.

· Additional Accessories such as Cooling, Heating, and Ventilation System

Your marshalling kiosk needs to have extra accessories.

For example, the cooling system as other fittings in the equipment is vital.

It regulates the internal temperature by eliminating excess heat via the use of fans and air conditioners that utilize forced warm-air mechanism.

Moreover, the heating system in the marshalling kiosk is crucial.

It ensures the temperature of the interior components maintains the optimum level and facilitates their operation and effectiveness.

· Quality Standards

Plainly defined requirements and standards make it easier for your company to meet your expectations, and those of that IEC consider as quality.

For the case of a marshalling kiosk, the necessary quality standards help improve the overall safety and proficiency of the electrical circuit.

Besides, when opting for the right equipment for your electrical, KDM Steel offers products following IEC/ NEMA/ IP quality standards.

· Type of Application

Since a marshalling kiosk is applicable for electrical services, therefore, the kind of application is crucial.

For instance, a piece of electrical equipment used in the outdoor environment should be strong enough and made from corrosion-resistant materials, hence, cost-effective.

Again, the type of application of equipment is essential.

It helps in identifying the specific locations for installation and its safety and efficacy.

· Mounting Mechanism

You should consider checking the operation guidelines provided, read the safety and installation directives with understanding to avoid making serious mistakes.

It might be dangerous to begin installing your marshalling kiosk without explicit knowledge of the equipment.

Sometimes, electrical faults cause extreme damages to the electrical system.

Therefore, you must be sure of your actions.

Furthermore, it is advisable to involve knowledgeable personnel when making any alteration in the electrical devices.

· Surface Finish

The surface finish of your marshalling kiosk matters.

The surface finish of various parts of your equipment affects its wear, friction, corrosion, fatigue, poisoning accuracy, tightness of connections, and so on.

Some parts of the marshalling kiosk depend on link and friction for its operations.

Again, the surface finish for the electrical equipment is significant for supervision and quality regulation inspection.

· Safety Features

Typically, electrical equipment is potentially dangerous and can result in severe shock and burn injuries I case of improper handling or maintenance.

For security purposes, your marshalling kiosk must be proficiently safe and approved by EICR.

Therefore, training your workers to operate safely around the electrical risks is a critical necessity for maintaining personnel protection.

· Door Locking Mechanism

The access doors should be easy to open and shutter whenever there is an inspection of the internal components in the marshalling kiosk.

For instance, the electronic door locking mechanism is more convenient, though do not long-lasting compared to the traditional locks.

Also, smart locks are simpler to defeat and may be more irritating to use than regular locks.

Moreover, electronic locks sometimes fail, thus unreliable.

· Hinge Type

You should opt for a hinge type that offers a total view of the interior contents of the marshalling kiosk for proper inspection and maintenance proficiency.

For example, pivot hinges are relevant in allowing a seamless view of the inner components of the electrical equipment; they open in all directions.

Again, you can install them in remote ends for ease of examination.

What are the IP ratings for Marshalling Kiosk?

Inside marshalling kiosk

The marshalling kiosks are of IP ratings:

IP 55- a marshalling kiosk of this rating offers restricted protection against dust ingress. Again, it gives safety against water jets of low pressure from any direction, limited entrance allowed.

IP 56– the enclosure system of this specified rating protects the equipment from the entrance of dust with limitations.

Similarly, you can use it in outdoor surroundings with severe conditions like rainfalls of high pressure.

The cabinet of the electrical device will protect it against water jets of elevated pressure and intruding from different directions.

 IP 57– if your marshalling kiosk has this kind of IP rating, then it will have limited safety from dust particles.

Besides, you can utilize the equipment in areas that experience short periods of water immersion.

IP 58– your marshalling kiosk of this rating will offer its internal components restricted guard against dust.

Furthermore, your company will be able to use the electrical gear in marshy areas.

The cabinet of the equipment can withstand long durations of preoccupation in water.

IP 59– the rating specifies that your equipment has limited safety from the intrusion of dust. Also, the electrical device has protection against extreme heat spray downs and close-range elevated pressure.

Hence, you can apply the equipment in places with such environmental challenges.

IP 60– if your marshalling kiosk has an enclosure of such rating, that means it will offer total protection from dust access.

Although the cabinet cannot protect your electrical devices from liquids.

IP 61– for this type of rating, it specifies that the enclosure gives full protection from dust ingress.

Likewise, the covering of the electrical gear protects its contents against drops of water that fall vertically, in case of disposal of up to 15 from upright.

IP 62– the rating offers a full defense from dust ingress.

Additionally, following the rating details, it proves that the enclosure can protect the internal components against perpendicularly falling drops of liquid.

Thus, you can dispose of your electrical equipment up to 15 from an erect position.

IP 63– this rating indicates that the enclosure of the marshalling kiosk will give complete protection from dust ingress.

Also, the rating details guarantee you that the cabinet of the electrical device can protect it against water springs from all directions.

The protection is possible even if the situation is inclined up to 60 from perpendicular.

IP 64– the rating shows that the cabinet of the equipment shall offer total protection from dust access.

Besides, the IP rating indicates that the enclosure system can guarantee defense against splash water from either direction.

Therefore, you can use the equipment in environments with such situations.

IP 65– the rating illustrates that the covering of the electrical equipment will provide total protection from dust entrance.

Again, it gives the assurance that the enclosure can secure it against water jets of low pressure from whichever direction.

Only partial ingress of liquids allowed.

IP 66– the rating proves that the enclosure of the electrical device will afford a total safety from dust ingress.

Yet again, it gives the guarantee that the inclusion can provide it with safety against water jets of elevated pressure from either direction.

The only restricted entrance of liquids permissible.

If you need a marshalling kiosk with standardized IP ratings, you can never go wrong.

KDM Steel offers a variety of electrical devices with various IP ratings.

Our products are applicable in several environmental conditions, and we design them from the standardized materials, with heavy-duty protection.

Does a Marshalling Kiosk have Safety Features?

Yes.

The marshalling kiosks have fans, auto-cooling, or forced cooling cabinet systems.

Likewise, the electrical equipment has a metal swing handle and 3-point shuttering with an opening for padlocking.

An IP 56 marshalling kiosk has environmental safety features.

For example, it has rain-shielded covers, weather-proof design, dustproof mesh, vented louvers, and fastening gaskets.

Besides, the marshalling kiosks have two outdoor breather glands to lessen condensation.

Hence, providing safety to the internal components and improving their long-term efficiency.

Also, our marshalling kiosks cabinet design is from stainless steel for corrosion resistance purposes and durability.

Further, they have double opening accesses at the front and back of the enclosure.

Can you get a Customized Marshalling Kiosk?

Yes.

KDM Steel can provide you with a conventionally acceptable marshalling kiosk that meets your needs.

Our product design is following the IP/ NEMA ratings.

Our marshalling kiosks apply to both current and future requirements.

Our marshalling kiosks have cabinets made of stainless steel 304L to 316L, which is corrosion-resistant.

You will be able to use our product in very cruel surroundings since its design for such settings.

Similarly, they are long-lasting and cost-effective, thus, economical.

They have improved the shuttering system; the door stays secure.

Also, marshalling kiosks have ground fixing points, provided with anchor bolt set and four outdoor lifting eyes.

What are the Types of Marshalling Kiosk?

Marshalling kiosk

Marshalling kiosks are accessible in various types, which include

• Single bay marshalling kiosks
• Double bay marshalling kiosks
• Floor mounting marshalling kiosk
• Freestanding marshalling kiosk

How do you Maintain a Marshalling Kiosk?

In case of an electrical fault, switch off the main electrical supply before engaging in any maintenance procedure.

You should always ensure the proper fixing of the interconnection sections.

Again, replace the damaged fuses, miniature circuit breakers, and other necessary internal components.

Also, you need to guarantee the security of the internal components by continuously painting the enclosure of the equipment.

You should ensure that all locking mechanisms are working properly.

Besides, you should provide appropriate ventilation to avoid overheating in the system.

Proper management of the constituents is ideal for durability and cost-saving.

Further, you should make sure that there is proper cable management in the equipment.

The cables must be lagging outside the facility but kept safely for security purposes.

Does a Marshalling Kiosk Heat-up?

Yes.

The internal components of marshalling kiosk heat, for instance, the pilot transformers in the equipment.

Their temperature rises beyond the limits duet to high current flow.

Again, other constituents that heat up is anti-condensation heaters.

Their temperature sometimes increases past the standards hence causing abnormality in the system.

Therefore, we provide our marshalling kiosks with fans to offer ventilation in the system.

Thus, reducing the chances of electrical defection in the equipment.

Thermal management in electrical enlosure

How can you Test the Quality of a Marshalling Kiosk?

You should select a NEMA/ IP rated marshalling kiosk for efficiency.

Check your equipment immediately after delivery and ensure that all the requests made are intact.

Moreover, conduct testing for the right connections of the high-voltage circuits.

Check the measuring and regulation circuits, insulation, earthing, and installation.

You should make sure that your marshalling kiosk has an operating voltage of 33 kV while the maximum voltage is 36 kV.

Again, you should confirm that your marshalling kiosk is capable of detecting arc flash.

Arcing in the electrical system is dangerous and leads to significant losses.

Thus, you should be careful when choosing your equipment.

Besides, check if your marshalling kiosk can withstand adverse surroundings.

The enclosure system must be stainless steel grade 304L to 316L.

How can you choose a Marshalling Kiosk?

While choosing your marshalling kiosk, make sure that:

• Your marshalling kiosk can resist cruel environmental conditions.
• Your electrical equipment should be capable of withstanding high voltages.
• The marshalling kiosk should have earthing, interconnection, and expansion cable terminals.
• Your chosen equipment should be able to withstand high current.
• It should have NEMA/ IP ratings. For example, it should bear features like fans, fastening gaskets, vented louvers, rain-shielded covers, weather-proof design, and dustproof mesh, for protection from adverse surroundings.
• The cabinet of your marshalling kiosk must be constructed from stainless steel.

Is there Cable Management in a Marshalling Kiosk?

Cable management in a marshalling kiosk

Yes.

There are cable management facilities and base gland plates.

These features make cable management easy in the equipment since they provide connection points for more wires.

Besides, the presence of cable gland plates assists in linking more wires to deliver power to various electrical equipment in the substation.

What makes a Marshalling Kiosk different from a Marshalling Panel?

Marshalling panels gather multiple cables and wires, offer cross-wiring operation between the regulation room enclosure and field instruments.

While a marshalling kiosk incorporates, several marshalling boxes collected assembled to aid in reaching the electrical necessities for connection purposes.

Do Marshalling Kiosks have Specific Voltage and Current Ratings?

Yes.

For safety concerns, a marshalling kiosk has a design of a minimum voltage rating of 33 kV and a maximum voltage rating of 36 kV.

Similarly, only a short time current is allowable through a marshalling kiosk.

Which Material is used for covering the Marshalling Kiosk?

Typically, the frequently used material for covering a marshalling kiosk is stainless steel.

The material has an array of features like corrosion resistance, waterproof.

Hence, it provides adequate safety to the equipment and its contents.

Is Marshalling Kiosk Safe to use in Electrical System?

Yes.

We provide marshalling kiosks with safety features.

The electrical devices are waterproof, secured doors, and shutters.

Besides, fans provided in the equipment are essential in protection from high temperatures in the system.

For instance, IP 56 marshalling kiosk has surrounding protection features.

It has fastening gaskets, rain-shielded covers, dustproof mesh, weather-proof design, and vented louvers.

Also, our marshalling kiosks have proper insulation, SF6 gas, which reduces the risks of arc flash.

Hence, safe for application and protects your electrical system from accidental fires as a result of arcing.

How do you Conduct installation in Marshalling Kiosk?

Consider installing your marshalling kiosk at bay or CT/ CVT junction boxes.

The first procedure is checking the manufacturer’s manual and ensure that every component is available to ease the process.

Consequently, your establishment should involve experienced electrical personnel.

After the installation process,

• Inspect the wiring and consistency of the circuit.
• Apply a 3KV rms for a minute between earth and wiring terminal.
• Check the insulation resistance value of the marshalling kiosk.
• Conduct an operational test, if any.

Do Marshalling Kiosks have Maximum Cable Capacity?

No.

The marshalling kiosk design offers enough space for your present and future eventualities.

We provide equipment with several cable management facilities.

Also, they can accommodate numerous cables due to the presence of the cable terminals installed in them.

Hence, you can be able to expand your cabling network if you conduct proper wiring in the system.

Again, ensure that you don’t leave any wire necked or lagging, appropriately organize your cables.

Does a Marshalling Kiosk need Insulation?

Yes.

Insulation for a marshalling kiosk is vital for safety.

Insulation protects the marshalling kiosk from electrical fault and fire that may result in severe damages.

The medium for insulation of the equipment must be SF6 gas.

What are the Quality Standards of a Marshalling Kiosk?

 Marshalling kiosk

The quality standards that your marshalling  kiosk should comply to are:

• UL 508A Type 3R, 4, 12 and 13
• CSA Type 3R, 4, 12 and 13
• Complies with NEMA Type 3R, 4, 12 and 13
• IEC 60529, IP66

As you can see, marshalling kiosk resembles the normal electrical enclosures.

However, the only difference comes in the NEMA and IP rating.

This dictates where you can use the marshalling kiosk.

For inquiries, questions or custom design, contact KDMSteel team now.