KDM IP54 Enclosure

Galvanized IP54 Enclosure

Stainless Steel IP54 Enclosure

KDM manufactured IP54 enclosure to provide top-quality, easily customized cabinets that will perform well in your application.

At KDM, our range of IP54 enclosures features a variety of different materials such as aluminum, carbon steel, and stainless steel.

We also offer a selection of gasket materials, dimensions, and sizes, a variety of colors, flanged options for mounting purposes. Some of our enclosures feature ventilation, display windows, and chassis plates.

If you are looking for a custom enclosure that meets the IP54 standard, our professional designing and development team can help you a lot.

Metal finishes can be customized including aluminum alloys, stainless steel, galvanized steel, and carbon steel, to meet your application requirements.

Finishes available include wet coat and powder coat painting, anodizing, and also dining. You can custom with cutouts, insulation, hinges, latches, or locks.

At KDM, we are dedicated to meeting the cost-savings enclosure you need without compromising quality and the high performance you expect from your IP54 electrical enclosure.

Our careful approach to manufacturing quality and efficiency, combined with creative and innovative designs for custom applications, ensures that your IP54 electrical enclosure will meet your desire for performance, quality, and value.

Our team is capable to manufactured different requirements IP54 enclosure products using high-grade raw material and advanced technology.

KDM provides professional services to each of our customers to gain their confidence and meet their requirements and needs.

Stainless Steel Raw Material

We, at KDM, adhere to providing the best enclosure solution to our client’s problem. In every product we manufactured, we make sure to achieve customer satisfaction.

Our IP54 enclosure is your perfect solution to use whenever application you need it.

With more than 10 years of experience in providing highly reliable enclosures, KDM is your best partner for any of your IP54 enclosure applications.

Our deep expertise in enclosure designing and developing enables our customers to meet the most rigorous application requirements with lower technical and business risk.

Whether you are interested in any of our IP enclosure or if you have an application-specific requirement, contact us!

The Ultimate FAQ Guide to IP54 Enclosures

What does the IP code mean?

The IP code stands for Ingress Protection. It is also known as IEC standard 60529, and EN 60529 in Europe.

It consists of 2 numbers following IP.

The first number corresponds to the level of protection against the ingress of solids, whereas the second digit corresponds to the ingress of liquids.

  Dust rating of the IP code

For dust, the numbers go from 1 to 6, and for liquids, they go from 1 to 9K.

Enclosures with a dust rating of 1 would protect against anything that is bigger than 50 mm, or 1.9 in.

On the other hand, enclosures that are fully dust-tight protect against any solid particles.

Enclosures with a liquid rating of 1 are effective against dripping water in an upright position, thus, they are protected against rain.

   Liquid rating of the IP code

Meanwhile, 9K enclosures are able to withstand pressurized jets of hot water.

There can be a zero marked, which means no protection.

There can also be an “X” mark, which usually means that any number can be put there.

There can be other lettered markings as well.

What does IP54 mean?

Enclosures rated with IP54 are protected against limited dust ingress, and from water spray from any direction.

Limited dust ingress means that most dust cannot enter the enclosure, but a small quantity of it can.

However, the dust that does get through is not nearly enough to disrupt the work of the electrical components of the enclosure.

 IP54 enclosure

What is the difference between IP45 and IP54?

IP45 is more water-proof than IP54, but IP54 is more dust-proof than IP45.

IP45 only protects from wires, not dust. However, it is able to withstand pressurized water.

Meanwhile, IP54 repels most dust, fibers, and lint, but can only protect from normal water spray.

What is associated with the letters after the main IP code?

As mentioned above the “X” means that there is no available information, or that it is irrelevant or replaceable.

There are 2 sets of optional letters you can add after the digits.

The additional set – A, B, C, D – describes the protection of the enclosure against tampering.

A stands for protection against the back of a hand, B stands for protection against a finger, C stands for protection against access with a tool, while D stands for protection against access with a wire.

The supplementary set of letters – H, M, S, W – tell the user what the enclosure is for.

H indicates that the enclosure is made for a high-voltage device, M indicates that the device inside the enclosure was moving during the water test, whereas S indicates that it was standing still.

Finally, W means that the enclosure is weather-proof.

The full IP code

You can use these to indicate what features you want your IP54 enclosures to have.

These are useful for better communication between the client and the manufacturer.

What testing do IP54 enclosures undergo?

Each IP rating has its own testing procedures.

IP5X is tested using a confined space with a vacuum and lots of dust and different powder that is blown all around the enclosure for 8 minutes, and then the enclosure is checked for dust ingress.

Dust chamber testing

IPX4 is tested using spray nozzles with oscillating tubes that pressurize and spray water for 5-10 minutes in any imaginable angle.

Can IP54 standards be converted into any NEMA type?

أما بالنسبة ل نيما, we offer any type, starting with 1 and up to 13, including subtypes, such as 3X. Our حاويات NEMA محمية ضد العوامل الجوية والتآكل وتسرب الزيت وأكثر من ذلك بكثير.

IP ratings and NEMA types cannot be directly converted into one another, but they can be loosely compared as shown below.

  NEMA and IP rating comparison

As the table shows, there is a close similarity between IP54 and NEMA types 12, 12K, and 13. Types 3 and 5 are also fairly close.

Most of these are for indoor use or outdoor use in non-hazardous locations.

Can IP54 enclosures be used for outdoor applications?

IP54, just like our other IP enclosures, is suitable for outdoor applications because it is protected against low-pressure water sprays from any direction.

However, keep in mind that these enclosures are not entirely dust-tight and waterproof, so very dusty or underwater environments may be too harsh for them.

If you need that, check out our IP65 enclosures.

Additionally, our IP54 enclosures are suitable for mild marine environments due to their ability to withstand pressurized water spray.

Is IP54 waterproof?

Yes, but only under certain conditions.

This enclosure will protect your electrical components only if the water spray is not pressurized.

However, it can be from any direction.

Thus, IP54 enclosures are great for splashing water, rain, and snow.

It may not be waterproof, but it is sufficiently weather-proof.

Are IP54 enclosures explosion-proof?

Unfortunately, IP54 enclosures are not strong enough to contain an explosion or an arc flash.

They are not comparable to NEMA types 7, 8, 9, or 10.

These enclosures need to withstand high impacts and high temperatures.

However, if you need an explosion-proof enclosure, اتصل بنا and we will engineer it for you!

How well will IP54 enclosures protect electrical components against corrosive agents?

IP54 is not fully waterproof, so it may not protect against corrosive agents if they are strongly sprayed on it.

If they are just splashed, then there is no problem, but corrosive fumes may still get in because some dust does.

The rest is determined by the material.

Aluminum and stainless steel are the most corrosion-resistant materials.

Where can IP54 enclosures be used and for what applications?

IP54 enclosures can be used both indoors and outdoors in non-hazardous environments.

IP54 enclosures are commonly used in traffic control cabinets, various outdoor metering boxes and control panels, as well as telecom enclosures, and outdoor distribution boards.

This IP rating is perfect for outdoor environments because it is rain-proof and sufficiently protected against dust ingress.

IP54 enclosures are also well protected against tampering, just as any IP5X enclosure is.

      IP54 traffic control cabinet

What designs of IP54 enclosures can I choose from?

Designs for IP54 enclosures don’t differ from other enclosures we make.

Namely, we offer free-standing enclosures, floor-mounted, wall-mounted enclosures, pole-mounted enclosures, junction boxes, and custom enclosures.

حاويات قائمة بذاتها are perfect for large electrical units that are too heavy to be wall-mounted or pole-mounted.

They could be of any height and width.

They are also portable, and can be walk-in enclosures.

 حاوية قائمة بذاتها

الحاويات المثبتة على الأرض تشبه إلى حد كبير الحاويات المستقلة، حيث يتم تثبيت الحاويات المثبتة على الأرض فقط - وبالتالي، فهي غير قابلة للنقل.

حاويات مثبتة على الحائط use mounting brackets, screws, and pads.

They are perfect for small devices, and thus are cost-effective.

 حاوية مثبتة على الحائط

Pole-mounted enclosures are not too different from wall-mounted ones.

They also use mounting brackets, but they are ring-shaped, placed around the pole.

Pole-mounted enclosure

صناديق الوصلات وتكون واجهات المشغل عادةً عبارة عن حاويات على حامل.

إنها تمتلك تخطيطات سهلة الاستخدام، وهي رائعة للوحدات الكهربائية الصغيرة، ويمكن أن تكون محمولة.

    علبة توصيل

بالطبع، لدينا أيضا مرفقات مخصصة, which can be of any design, shape, and requirement.

How many doors can an IP54 enclosure have?

تعتبر الأبواب الفردية مثالية للوحدات الكهربائية الأصغر والأقل تعقيدًا، في حين تُستخدم الأبواب المزدوجة للوحدات الكبيرة والمعقدة.

تُستخدم الأبواب المتعددة للتطبيقات الصناعية الضخمة أو لزيادة الأمان.

If you would like a consultation on our designs, you are welcome to reach out to us!

What features can I request for IP54 enclosures?

You can request vents, windows, hinged doors, locks, cable management systems, and much more.

فتحات التهويةبالإضافة إلى المراوح الإشعاعية، توفر مسارًا للحرارة للهروب من خلاله، مما يؤدي إلى تبريد المكونات الكهربائية للغلاف.

وهذا يطيل عمرهم ويقلل من احتمالية حدوث أعطال.

Radiating fan in an enclosure

These also stabilize air pressure inside the enclosure, preventing condensation which can damage the electrical components of the enclosure.

Plus, the vents can be further upgraded to air conditioners and heat exchangers.

نوافذ يتم استخدامها لمساعدة العمال في فحص المكونات الكهربائية بطريقة غير جراحية.

And if something goes wrong, a window helps what is happening see right away.

بالإضافة إلى ذلك، تساعد النوافذ بالأشعة تحت الحمراء في حماية الموظفين من قوس كهربائي الحوادث.

حاوية بها نافذة

أبواب مفصلية التحكم في كيفية ومدى فتح الباب أو غطاء العلبة.

This also includes a variety of handles that you can request as well.

أقفال add a layer of security to your IP54 enclosure, making sure no one tampers with it or accidentally accesses its electrical components.

What accessories can I request for IP54 enclosures?

تُستخدم جيوب الملفات لتخزين الملفات مثل أدلة التشغيل، وسجلات المناوبات، وكتيبات المعلومات، وأي شيء آخر مهم يتعلق بالمكونات الكهربائية داخل العلبة.

If your enclosure is intended for the outdoors, then the file pocket should be inside the enclosure, but if it is intended for the indoors, then it does not matter.

  File pocket (in white)

Cable management systems such as cable entry frames and clamps serve to keep wires organized and make them easier to install and maintain.

Smaller accessories that you can request for IP54 enclosures include solar shields, rain caps, and lifting eyes.

Solar shields are basically another layer on top of an enclosure that reflect solar radiation, controlling inner temperature of the enclosure to prolong the life of its electrical components.

solar shield (the top plate)

Rain caps are the top parts of an enclosure.

They can be flat, but protruding forth more than the enclosure, or they can be tilted like a roof.

They help divert streams of rain off of the enclosure so the rest of it gets less exposure to the rain.

This prolongs the life of your enclosure.

Because IP54 enclosures are not protected against pressurized spray of water, rain caps/hoods will be of great help to protect the enclosure from rainstorms when the rain is heavy and is equivalent to pressurized water.

  Rain cap

Lifting eyes help with the installation and transfer of your enclosure.

They are little hooks at the corners of an enclosure that you can use to lift it up for transportation of mounting.

This is especially useful if an enclosure is very heavy and the only way to transport it is by lifting it up.

These are essential for IP54 outdoor telecom or traffic control cabinets.

Lifting eyes

To learn more, feel free to اتصل بنا for more information about all the different features we offer! We will also provide any custom feature you request.

Will additional features compromise the IP rating?

Yes, features like vents, windows, and locks do somewhat compromise the IP rating, but there are ways around it.

But KDM overcomes this difficulty, offering you some of the best enclosures for your business.

We incorporate various gaskets and filters to bring the IP rating back up.

What types of steel can be used for IP54 enclosures?

The materials used for IP54 enclosures aren’t different from materials used for other types of enclosures.

يمكن أن تكون مصنوعة من الفولاذ الكربوني, فولاذ مجلفن، و الفولاذ المقاوم للصدأ - عادة من الدرجات 304 أو 316L.

Of course, each has its advantages and disadvantages.

عادةً ما يكون الفولاذ الكربوني أكثر باهتة من الفولاذ المقاوم للصدأ.

It is also magnetic and more malleable since it only has iron and carbon. This steel is also prone to corrosion.

يتم إنشاء الفولاذ المقاوم للصدأ عن طريق إضافة الكروم والنيكل والموليبدينوم إلى سبيكة الحديد والكربون.

We incorporate various gaskets and filters to bring the IP rating back up.

What types of steel can be used for IP54 enclosures?

The materials used for IP54 enclosures aren’t different from materials used for other types of enclosures.

يمكن أن تكون مصنوعة من الفولاذ الكربوني, فولاذ مجلفن، و الفولاذ المقاوم للصدأ - عادة من الدرجات 304 أو 316L.

Of course, each has its advantages and disadvantages.

عادةً ما يكون الفولاذ الكربوني أكثر باهتة من الفولاذ المقاوم للصدأ.

كما أنها مغناطيسية وأكثر قابلية للطرق حيث أنها تحتوي فقط على الحديد والكربون.

يعتبر هذا الفولاذ أيضًا عرضة للتآكل.

يتم إنشاء الفولاذ المقاوم للصدأ عن طريق إضافة الكروم والنيكل والموليبدينوم إلى سبيكة الحديد والكربون.

الفولاذ المقاوم للصدأ مقابل الفولاذ المجلفن

تختلف الدرجات 304 و 316 في محتوى جميع المواد المضافة.

الدرجة 316 أقوى قليلاً ومقاومة للمياه المالحة والحمضية.

تتمتع الدرجة 316L بمحتوى كربون أقل، مما يجعلها أقوى قليلاً.

الفولاذ المجلفن مطلي بطبقة من الزنك مما يمنحه خصائص مقاومة للتآكل.

في حين أننا نقدم علب من الفولاذ المجلفن, this metal is vulnerable to salt water.

يرجى ملاحظة أن الفولاذ المجلفن أكثر تكلفة وأثقل وزنًا من الفولاذ المقاوم للصدأ.

This seems like a lot, so send in your inquiry now for a consultation!

Can IP54 enclosures be made of fiberglass?

الألياف الزجاجية إنه قوي جدًا، ويمكنه تبديد الحرارة، ويعزل الكهرباء، مما يقلل من تأثير التداخل واحتمالية حدوث صدمة كهربائية. وهو مصنوع من ألياف زجاجية موضوعة في بلاستيك.

Fiberglass enclosures can be up to IP65, so IP54 is definitely possible.

Fiberglass is also effective against corrosion.

Speaking of plastics, we can include windows made from polycarbonate, ABS, and glass-reinforced plastics such as fiberglass.

يعتبر البولي كربونات أكثر مقاومة للتآكل، في حين أن مادة ABS أرخص.

Is aluminum better for IP54 enclosures?

IP54 enclosures can also be made from aluminum alloys.

They are not necessarily better than steel alloys, but can be depending on what you are going for and what are your needs.

The aluminum alloys we use can be either of the 5052 or the 6061 series.

 Aluminum vs stainless steel

Both are lightweight, but 5052 is more weldable, whereas 6061 has a higher resistance to corrosion.

Also, 6061 is more expensive.

Aluminum has a layer of oxide on top that prevents any corrosion.

This material is especially good for enclosures exposed to solvents, petrochemicals, some acids, most sulfates and nitrates.

So, if you are looking to put IP54 enclosures in such mildly hazardous environments, aluminum is good for that.

What paints and coatings can be used for IP54 enclosures?

Our enclosures are well-protected, but the right coating can add its protection as well.

يمكنك اختيار طبقات الطلاء المينا أو المسحوق بأي لون.

طلاء المينا يتميز بلمسة نهائية لامعة ومقاوم لظروف الطقس المختلفة.

تُستخدم عادةً دهانات المينا المحددة مثل مينا الإيبوكسي ومينا البولي يوريثين للأسوار الصناعية لأنها مقاومة للتآكل.

مسحوق الطلاء is deposited with the electrostatic force, and is quicker and easier than enamel.

كما أنه أكثر مرونة في المظهر، مما يتيح لك خيار التشطيبات اللامعة وغير اللامعة.

 Powder coating finishes

We also offer anodizing and alodining coatings.

Anodizing coating uses anodes to oxidize a metal, usually aluminum, to increase its thickness for better corrosion resistance.

Steel is not typically anodized because it can actually speed up the corrosion of the metal.

Alodine coating, also known as the chromate conversion coating, is used to prime steel and aluminum for paint, as well as prevent corrosion.

Alodine coating

This is a cheaper process than anodizing, and can be recognized by its distinctive greenish-yellow hue, unless it is painted over.

We can provide any coating in any color and finish, so اتصل بنا today!

How do you customize the symbols or writing on an IP54 enclosure?

Our customizing services include engraving and silk-screening.

Silk Screening is the easiest and most affordable method to customize an enclosure.

Any flat side of the enclosure can be silk-screened with labeling operators, serial number, your company name and logo.

Examples of operators include Hand-Off-Auto, emergency stop or gas detection among others.

However, silk-screening on metal like stainless steel or aluminum can be worn off or scratched off, but a clear powder coat helps to prevent that.

 Silk screening

Engraving the enclosure is another method of customizing your enclosures.

This option is more costly and takes more time, but it is also more long-term than silk-screening.

A little bit of metal is removed from the surface of the enclosure in the design of the logo or symbol.

Usually, about 0.005 inches or 0.010 inches of metal is removed.

Once the metal has been removed, it is filled in with epoxy paint of any color to match your requirements.

Engraving